Gravity
separation is the separation of two or more minerals of different specific
gravity by their relative movement in response to the force of gravity and one
or more other forces (such as centrifugal forces, magnetic forces), one of
which is resistance to motion (drag force) by a viscous medium such as heavy
media or water.
Gravity
separation is one of the oldest technique in mineral processing but has seen a
decline in its use since the introduction of methods like flotation,
classification, magnetic separator
and leaching. Gravity separation dates back to at least 3000 BC when Egyptians
used the technique for separation of gold.
There
are several methods that make use of the density differences of particles-
• Heavy media or dense media separation
(these include, baths, drums, larcodems, dyana whirlpool separators, and dense
medium cyclones)
• Shaking tables, such as the Wilfley
table[4]
• Spiral separators
• Reflux Classifier
• Jig concentrators are continuous processing
gravity concentration devices using a pulsating fluidized bed.
• Centrifugal bowl concentrators, such as the
Knelson concentrator and Falcon Concentrator
• Multi gravity separators (Falcon
Concentrator, Knelson, Mozley (Enhanced Gravity Separator), Salter Cyclones
(Multi-Gravity Separator) and the Kelsey Jig)
These
processes can be classified as either dense medium separation or gravity
separation. The difference between the two that gravity separation does not use
a dense medium to operate, only water or air. Dense medium separation can be
performed with a variety of mediums. These include, organic liquids, aqueous
solutions, suspensions in water and suspensions in air. Of these, most
industrial processes use suspensions in water. The organic liquids are not used
due to their toxicity and difficulties in handling. The aqueous solution as a
dense medium is used in coal processing in the form of a belknap wash and the
suspension in air is used in water-deficient areas, like china, where sand is
used to separate coal from the gangue minerals. The dense medium separation is
also classified as absolute gravity separation as the sinks and the floats
travel in different directions. The gravity separation is also called relative
gravity separation as they separate particles due to their differences in the
magnitude of the particle response to a driving force.